When fabricating custom orthoses, clinical professionals require materials that balance molding precision with lasting durability. The Rolyan Polyflex II Thermoplastic Splinting Material delivers exactly that. Formulated with a unique combination of high conformability and low resistance to stretch, this thermoplastic sheet effortlessly contours to patient anatomy, ensuring a precise fit that minimizes the risk of friction and pressure points.
Unlike standard, generic thermoplastics that can turn brittle and crack under repeated stress, the Polyflex II is engineered to remain slightly flexible when cooled. This unique property actively resists stress fatigue, making it exceptionally reliable for circumferential splints or orthoses prescribed to patients in heavy-work environments.
Designed for efficiency in busy South African practices, Polyflex II boasts minimal memory. Clinicians can easily reheat and reshape targeted sections for progressive adjustments without the material instantly reverting to its original flat state. A water-based, non-stick coating prevents accidental sticking during the molding phase, providing total control. Whether you are fabricating intricate thumb splints, robust wrist braces, or modifying adaptive equipment, this versatile thermoplastic provides the moderate-to-maximum rigidity needed for clinical efficacy without compromising long-term patient comfort.
Features:
High Conformability & Natural Drape – Contours precisely to the patient's anatomy, reducing fabrication time and ensuring a snug, professional fit.
Stress-Fatigue Resistance – Retains slight flexibility when cooled, preventing the start and spread of cracks caused by high-load flexing in demanding patient environments.
Non-Stick Coating – Features a water-based coating that prevents accidental bonding. Therapists can pinch for a temporary hold or purposefully scrub off the coating for permanent bonding.
Minimal Memory Retention – Allows clinicians to reheat and safely reshape specific areas for progressive patient adjustments without the entire splint losing its molded form.
Visual Heating Indicator – Turns opaque when heated in a water bath (65°C to 70°C), providing a clear visual cue that the material is primed for molding.
Radiolucent Properties – Does not interfere with X-ray imaging, allowing for continuous clinical assessment without the need to remove the patient's orthosis.
Benefits:
Reduces Patient Discomfort: The excellent drape ensures a highly customised fit, significantly lowering the risk of friction and pressure sores during recovery.
Enhances Clinical Efficiency: Fast heating times (as little as 30 to 45 seconds for thinner sheets) and intuitive moulding characteristics allow therapists to fabricate orthoses quickly.
Supports Heavy-Duty Use: Unlike rigid, brittle plastics, its stress-resistant flexibility withstands the daily rigours of manual work, ensuring the splint lasts the duration of the rehabilitation period.
Simplifies Adjustments: The minimal memory feature means minor modifications can be made seamlessly as the patient's swelling decreases or mobility improves.
Promotes Infection Control: The smooth surface is easy to sanitise between uses, supporting rigorous clinical hygiene protocols.
Improves Safety: Formulated to strictly comply with medical standards, minimising the risk of allergic reactions and skin irritation during prolonged wear.
Best Suited For:
Occupational Therapists (OTs)
Physiotherapists and Hand Therapists
Rehabilitation Clinics and Hospitals
Orthopaedic Specialists
Sports Medicine Facilities
Specifications:
Product Name: Rolyan Polyflex II Thermoplastic Splinting Material
Brand: Rolyan
Product Type: Thermoplastic Splinting Sheet (Preform Material)
Thickness Options: 1.6 mm, 2.4 mm, 3.2 mm
Weight: N/A (Varies based on sheet cut/size)
Material: Medical-grade thermoplastic (Latex-free, BPA-free, phthalates-free, and PVC-free)
Perforations: Available in 1% perforated or solid material
Colour Options: White, Beige, Blue
Heating Temperature: 65°C to 70°C (Hot water splint bath recommended)
Rigidity: Moderate / Maximum
Certifications: Non-toxic, radiolucent, clinically approved
Warranty
Hygiene Product Return Policy: Due to strict health, safety, and infection control regulations, the Rolyan Polyflex II is classified as a consumable hygiene product. We are unable to accept returns or exchanges on this item once it has been dispatched, unless a verified manufacturing defect is present. Please store the material correctly (between 4°C and 32°C, away from UV light) to ensure product longevity before use.
What’s Included
1 x Sheet of Rolyan Polyflex II Thermoplastic Splinting Material (in the selected thickness, colour, and perforation style)
Note: Splint baths, heat guns, strapping materials, and bonding solvents are sold separately.
Frequently Asked Questions (FAQ)
1. Is this material suitable for multi-functional use across different types of splints?
Absolutely. The Rolyan Polyflex II is designed for multi-functional use. While excellent for localised hand therapy (such as thumb, finger, and carpal tunnel splints), its durability makes it equally effective for fabricating larger dynamic splints, elbow orthoses, fracture braces, and even adapting clinical equipment.
2. Can I use a heat gun to prepare the entire sheet for moulding?
No. A hot water splint bath (set between 65°C and 70°C) is the required method for evenly heating the material. A heat gun should strictly only be used for minor spot-heating and localised structural adjustments on an already finished orthosis.
3. How do I permanently bond two pieces of Polyflex II together? The material comes with a water-based, non-stick coating to prevent accidental bonding during the initial drape. To create a permanent bond, you must scrub off this coating from the targeted area or remove it using a dedicated bond solvent before pressing the heated materials firmly together.
4. Will the splint melt or lose its shape in hot South African weather? Formed splints will lose their structural integrity if exposed to temperatures over 57°C. While standard ambient temperatures are perfectly fine, you must advise patients to keep the splint away from extreme heat sources—such as leaving it inside a closed car window in direct sunlight or placing it near an oven or heater.
